Process Performance Prediction (PPP)
Process upsets such as abnormal heater coking, catalyst higher degradation, absorber or column foaming/ flooding, off-spec product quality, are critical issues in any process plant. Operators often get to know them when it's too late to avoid production loss and shutdowns.
Combining industry expertise with cutting edge AI and GenAI technologies, the Visionaize team has developed solutions to not only predict upsets early, and minimize production loss and shutdowns, but avoid them altogether.
Connect with a solution specialist to learn more about how to cut out the downtime.
Common Problems, Unique Solutions
Hybrid Modeling
Detect even the smallest anomalies with first principle and AI models
Root Cause Analysis
Zero in on root causes and provide actionable recommendations with rule-based and Gen AI
What-If Analysis
Simulate varying conditions based on data science and industrial process expertise
Integrated
Insight, simulations, prescriptive actions rolled into a single solution
Avoid Plant Disruption with Early Detection
Process upset does not just prevent heater run length, catalyst remaining life, or product quality from being met. It often leads to shutdowns, which can have severe impacts on productivity.
Process Performance Prediction combines unique industry expertise with innovative AI &GenAI to help facility owners minimize these impacts.
Increase Your Productivity, by Avoiding Upsets & Shutdowns
- Avoid process trips, production loss and reduced yield
- Eliminate off-spec product issues
- Maintain high safety standards of process system and equipment
- Reduce shutdown, cleaning and restart-up costs
Ammonia Plant: Predicting CO2 Excursions
A leading chemical and fertilizer company faced issues with foaming in their ammonia plant's CO2 absorber, causing CO2 levels to surpass specifications. This led to downstream temperature spikes of the methanator, affecting catalysts and triggering plant shutdowns. The resulting production loss, cleanup expenses, and safety concerns posed significant challenges for the client.
Connect with a Solution Specialist
Connect with usLearn More about Process Performance Prediction
By leveraging AI, real-time analytics and remote monitoring capabilities, Process Performance Prediction is a solution that maximizes operational efficiencies at complex, industrial facilities. Now operations can be guided by data-informed recommendations, saving owners & operators of industrial facilities immense amount of time and energy.