Predictive Maintenance (PdM)
Over time equipment’s performance and health get affected because of mechanical wear & tear and the impact of upstream operations. When these problems are not detected early enough, costly shutdowns can occur, as a result.
With Visionaize’s Predictive Maintenance solution, facility owners have the tools to detect anomalies, diagnose the root causes and take corrective actions early enough to avoid unplanned shutdowns.
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Common Problems, Unique Solutions
Advanced ML
Detect the smallest anomalies, avoid false positives/negatives using advanced ML models.
Root Cause Analysis
FMEA and GenAI-based approach to detecting failure mode and providing recommendations.
What-If Analysis
Simulate varying conditions based on AI and domain expertise to avoid unplanned shutdown.
Integrated
Insight, simulations, prescriptive actions rolled into a single solution.
Move from Reactive to Proactive
Unplanned downtime is a large impediment to a facility's productivity. With Visionaize's Predictive Maintenance solution, Maintenance teams have the tools to get ahead of problems before they occur. The result is less downtime, smoother operations and more continuous output.
Avoid Unplanned Shutdowns with Early Detection
- Avoid production loss, increase uptime
- Reduce OPEX of spare parts and labor
- Increase device lifespans
- Minimize energy consumption and carbon emissions
Tackling Unplanned Shutdowns of the Compressor Unit
A midstream operator was experiencing shutdowns of the compressor in their gas compression system, leading to substantial losses in production. Out of 5 shutdowns, 4 were unplanned, costing up to $210,000 per hour and 1.5 days per shutdown.
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Predictive Maintenance solutions from Visionaize tap into an array of tools and capabilities that, together, minimize a plant’s downtime, and maximizing productivity. In addition to maximizing output, costs for parts and labor can be reduced, while also minimizing carbon emissions.