How does a Digital Twin help improve worker safety

Visionaize Team · 26 July 2022 · 7 min read
Digital Twins3D Digital TwinDigital Twin ConsortiumManufacturing
How does a Digital Twin help improve worker safety

By minimizing the time workers spend in hazardous environments, 3D digital twins are helping asset-intensive industries plan smarter, safer inspection and maintenance work.

Digital twins improve worker safety primarily by cutting down the time humans need to spend in hazardous environments, largely through smarter, more efficient planning of inspection and maintenance activities.

Finding the Needle in the Haystack

Locating a single faulty valve is manageable when there are only a handful to check. But a complex industrial asset can have thousands of valves, and finding the ones that actually need attention becomes the real challenge. Sophisticated 3D digital twin capabilities, like those in V-Suite, cut the time this takes dramatically.

As one executive at a top-five global Oil & Gas company put it, an hour spent working in V-Suite can accomplish what would otherwise take eight hours out in the field. Less time in hazardous conditions directly translates into safer working conditions.

How the Safety Gains Add Up

  • IoT sensors feed continuous data into the twin, so component condition is always known
  • Maintenance and repairs can be scheduled before problems escalate into failures
  • Hidden or hard-to-reach issues are modeled and surfaced faster than manual inspection allows
  • Teams can view a single issue from multiple vantage points for quicker, more precise fixes

The Bottom Line

Preventative maintenance enabled by a digital twin doesn't just save time and money, it circumvents the kind of catastrophic failures that could otherwise put workers directly in harm's way.

Share: